Tuesday, September 11, 2012

Different methods of reactive dye application: Pad-batch method


Different methods of reactive dye application:
1)    Pad-batch method.
Pad batch processes are of two types-
a)    Pad (alkali)-batch (cold) process.
b)    Pad (alkali)-batch (warm or hot) process.
2)    Pad dry method
3)    Pad steam method.

1)    Pad-batch method.
a.     Pad (alkali)-batch (cold) process.
Steps:
1)    The fabric is first padded in a padding mangle with reactive dye in presence of an alkali.
2)    The padded fabric is rolled in a batch and the batches are wrapped by polyethylene sheets and stored in wet condition for 1-24 hours at 200-300C in a room.








3)    During the storage period, the rolls may be kept slowly rotating to prevent seepage of the dye liquor.
4)    After storing time is finished fabric is washed in a rope washing machine to remove the unfixed dye from fabric surface.

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