Friday, August 10, 2012

The Development of Reactive Dye


·       The Development of Reactive Dye :

The idea of immobilizing a dye molecule by covalent bond formation with reactive groups in a fibre originated in the early 1900s. Various chemicals were found that reacted with the hydroxyl groups of cellulose and ecentually converted into coloured cellulose derivatives. The rather forceful reaction conditions for this led to the false conclusion that cellulose was a relatively unreactive polymer. Possibly because of  this, a number of dyes now known to be capable of covalent bond formation with groups in wool and cotton were not initially considered as fibre-reactive dyes, despite the good fastness to washing of their dyeing.

In 1955, Rattee and Stephen, working for ICI in England, developed a procedure for dyeing cotton with fibre reactive dyes containing dichlorotriazine groups.
They established that dyeing cotton with these dyes under mild alkaline conditions resulted in a reactive chlorine atom on the triazine ring being substituted by an oxygen atom from a cellulose  hydroxyl group. This is shown in scheme 1 where Cell-OH  is the cellulose with a reactive hydroxyl group, Dye-Cl is the dye with its reactive chlorine atom, and Cell-O-Dye the dye linked to the cellulose by a covalent bond. The role of the alkali is to cause acidic dissociation of some of the hydroxyl groups in the cellulose, and it is the cellulosate ion (Cell-O-) that reacts with the dye.

                                    Cell-OH  + HO-   =>              Cell-O-  + H2O

                                    Cell-O-    + Dye-Cl    =>        Cell-O-Dye + Cl-
                                              

The dyeing had very good fastness to washing. The only way the fixed dye can bleed from the cotton is after hydrolysis of the covalent bond between the dye and the cellulose. Reactive dyes, particularly those used for dyeing cotton have become one of the major classes of dye because of their good washing fastness, their bright shades and their versatile batch and continuous dyeing methods.

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